Procedure

Materials:

Tubing cutter
Scissors
Adjustable wrench
Rubber gloves
Electric drill with ¼" bit
Hot glue gun
Glue sticks
Electrical or duct tape
Sandpaper
18L clear plastic water bottle with no spill cap
Large Mylar helium balloon
Copper tubing 1/4" inside diameter
T-connector for plastic tubing
1 cork
Clear vinyl tubing 1/4” inside diameter
Sealant tape
2 Needle valves
10L Cow manure
Large plastic funnel

Procedure:

A. Storage system
1. Cut a 20cm piece of copper tubing.
2. Sanded the sharp edges of cut tubing.
3. Pushed tubing into neck of balloon passed sleeve inside balloon leaving some tubing outside.
4. Tested tube to make sure air could easily move in and out by blowing air in and squeezing it out.
5. Taped the neck of the balloon securely so air could not escape from anywhere but the tube.
6. Attached vinyl tubing to the copper tubing and secured with tape.
7. On other end of tubing attached a needle valve and secured them with sealant tape and made sure it was tight.
8. Attached tubing to other side of needle valve, tightened and secured it with sealant tape.
9. On other end of tubing attached a T-connecter and secured it with sealant tape.
10. On other opening of T-connector attached tubing, tightened and secured it with sealant tape.
11. At the end of the tubing attached a needle valve, tightened and secured it with sealant tape.
12. Attached tubing to the end of that needle valve.
13. Drilled hole in cork with ¼” bit.
14. Secured the tubing into the cork.
15. On the final opening of the T-connecter assembled earlier attached tubing and secured with sealant tape.
16. On the end of the tubing attached a needle valve, this valve is where the methane is burned.

B. Bio-gas generator
1. Removed cap on 18L water bottle.

2. Used funnel to fill 10 liters of manure after mixing with some water.

(fig 7-1) Image of mixing manure with water.


3. Filled 6 liters of water (this left 2 liters in order to allow the mixture to expand when it gets hot and from the air that is produced) and stirred the mixture with a doweling.
4. Put cap back on and secured to make sure there were no holes along the sides.
5. Made a hole in the middle of cap so the methane could pass through.
6. Pushed cork into hole of the cap.
7. Made sure all valves are open expect the end valve where the methane is burned.
8. Wrapped the container in a black garbage bag (to stop the growth of algae when exposed to the sun).

(fig 7-2) This shows the setup of the digester after its completion. In the picture on the right (taken a couple of weeks after building the apparatus) you can notice how the bottom looks like its all smooth and has no bubbles while the portion at the top you can see it has bubbles. The reason for this is because after a certain point of time the bacteria die and once this happens they form the "sludge" at the bottom. Once this happens the container can no longer produce gas because the bacteria has died the "sludge" can be used as fertilizer.

(fig 7-3) Apparatus setup.

Volume Calculations

Materials for volume calculations:

Constructed storage system
2000 ml graduated cylinder
Water

Volume calculation procedure:
This test was done to calculate the amount of methane produced by the generator.

1. Filled the storage area (Mylar balloon) with air until it was completely full.
2. Filled sink with water (enough to cover part of cylinder).
3. Filled 2000 ml graduated cylinder with water until it was completely full.
4. Put into sink upside down (making sure minimal bubbles got in).
5. Put balloon tubing into upside down cylinder.
6. Pushed air out of balloon into cylinder until it reached 2000 ml.
7. Recorded measurements.
8. Repeated steps 3-7 until balloon became empty.
9. Multiplied volume of balloon by the number of balloons the digester filled to calculate total production.