| Table of Contents
Abstract
Literature
Review
Experimental
Design
Materials/
Equipment
Test
Station Construction
Procedure
Observations
Calculations
Results
Statistical
Analysis Conclusions
Discussion
Sources of Error
Applications Phase
2
Glossary
of Terms
Acknowledgements Bibliography
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Purpose
The purpose of this project was to determine if multiple rotors will
increase the torque of a horizontal axis windmill.
Torque is the force created by a rotating shaft and is measured in
Newton-Meters. Since mechanical power (watts) is the product of torque and
rotational speed, revolutions per minute (RPM) will also be measured.
I decided to do a project on renewable energy sources because other forms of
electricity (nuclear, fossil fuel) are becoming increasingly expensive and
damaging the environment. I chose to focus on wind energy because it is gaining
in popularity and there is a wind farm project proposed near the area where I
live.
While there have been many experiments and research done on windmill
design, it seems that no one has tested multiple rotors driving a single shaft.
I knew that turbine engines use multiple fans to increase airflow, and wondered
if the same approach could work on a windmill. I also questioned whether the air
passing through the blades of a single rotor could be captured and utilized by a
second rotor.
This research could impact on the construction of wind turbines.
Increased torque may permit increased turbine sizeand produce more electricity
than that of a single rotor wind turbine.The use of multiple rotors to increase
torque could result in lower construction costs because rotor blades would be
smaller, fewer support towers would be required and the overall efficiency of
wind turbines would increase.
Engineering
Objectives
My engineering objectives were to design and build a multiple rotor,
horizontal shaft, laboratory scale windmill. The scale model was used to
determine the effect of different rotor attributes (size, distance apart and
orientation of the blades) on the resulting torque and mechanical power output.
The rotor arrangement that produced the most torque and mechanical power was
identified.
Hypothesis
If a three-blade rotor on a horizontal axis windmill produces a given
amount of torque and mechanical power, then adding another three-blade rotor
will increase the amount of torque and mechanical power produced.
I predict that the distance between the rotors will affect the amount
of torque and mechanical power produced and that there is an optimal distance.
I predict that the orientation of the rotors (i.e. blades off set or
in line) will affect the amount of torque and mechanical power produced.
I predict that the size of the rotors will affect the amount of torque
and mechanical power produced.
Literature Review

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